Pharmaceutical Processing Equipment

Glass Vial Washing, Drying, Filling and Sealing Machine

The unit mainly consists of CLQ vertical ultrasonic vial cleaner, RSM vial sterilizing dryer, KGYX antibiotic vial filling and rubber stopper machine, and FGL capping machine. These machines can be used independently or used in combination with each other, according to customers' actual requirements.

The glass vial washing, drying, filling and sealing machine is known for reasonable design, compact structure, reliable operation and high efficiency. With a high level of automation, the unit can automatically perform nearly all procedures, from vial feeding, water spaying, ultrasonic washing and other procedures, to capping and vial discharging.

• The glass vial washing, drying, filling and sealing machine protects the vials from contamination throughout the whole production process as all operations are completed under clean environment.
• The combination of ultrasonic cleaning and water, gas jet cleaning ensures good cleaning result.
• The adoption of ultra filtration technology in the filter apparatus of washing machine helps achieve sterile clean water and compressed air after terminal filtering. This makes improved bottle clarity possible.
• The washer adopts high power ultrasonic apparatus. The power can be adjusted to accommodate vials of different specifications.
• The machine uses double water tank. The circulation tank and rough washing tank are totally separated. The wash water at each stage is filtered for downgrade usage.
• The use of single side fixing stainless steel manipulator to grip vials makes positioning more accurate. The grippers are wear resistant and long lasting.
• Without lifting device, the machine utilizes star wheel to facilitate bottle feeding. The simpler structure contributes to lower failure rate and more stable operation.
• The sterilizing dryer uses hot air laminar flow sterilizing principle to sterilize vials with even distribution of heat.
• The high efficiency filters in the purification chamber undergo negative pressure sealing process and they are easy to mount, ensuring class 100 cleanliness conditions.
• The articulated heater and horizontal hot air generator structure makes maintenance more convenient and labor saving.
• The adoption of chain belt with sideboard avoids bottle falling and breakage caused by belt offtrack and crawling.
• The drying tunnel is equipped with belt cleaning device, which helps keep the vials clean.
• The filling and stoppering machine runs stably with high efficiency. The filling system uses ceramic pump or peristaltic pump with high measuring accuracy. It will stop filling when there is no vial.
• The stopper is continuously picked and pushed into a vial by vacuum.
• The driving parts are in a closed condition, so they are unlikely to be eroded by liquid medicine.
• Single machines of the unit all adopt PLC, human-machine interface to control and monitor the operating status. These control systems can operate separately or cooperate with each other to realize linkage control.
• The parts that come into contact with liquid medicine are made of 316L stainless steel, quality silicone tube or glassware. Other parts are manufactured using materials that can meet the equipment function requirements and GMP requirements.
• The glass vial washing, drying, filling and sealing machine can be configured according to customers' actual demands.

As a China-based glass vial washing, drying, filling and sealing machine manufacturer and supplier, IVEN Pharmatech offers a broad range of products that includes non-PVC infusion bag IV solution production line, vial labelling machine, vial capping machine and more.